Peak AppsTools

Cone template generator (truncated cone)

Enter the top and bottom diameter and the height of a cone or truncated cone. You get its exact flat pattern at true size, with a glue tab, for lampshades, paper cones, party hats and planters. Set the top to 0 for a pointed cone.

Cone template generator

01Measure the cone

Top & bottom
Height
Top 0 = pointed cone · fractions work: 5 1/2

02Options

in

03Download

Flat patterntrue size

How the pattern is worked out

A truncated cone, or frustum, unrolls into part of a ring centred on the tip of the full cone. With top diameter D1, bottom diameter D2 and height h:

s = √(h² + ((D2 − D1) ÷ 2)²) side length R = s × D2 ÷ (D2 − D1) tip to the wide edge r = R − s tip to the narrow edge θ = 180° × (D2 − D1) ÷ s angle of the slice

The curved edges then measure exactly π × D1 and π × D2. For a lampshade 6 in across the top, 10 in across the bottom and 7 in tall, the side is 7.28 in, R is 18.20 in, r is 10.92 in and the angle 98.90°, so the pattern needs a piece about 27.66 × 11.10 in before the glue tab. Open this example.

A lampshade-shaped truncated cone and its flat pattern: a curved band with the short edge at the top, centred on the tip of the cone above it D1 D2 h tip θ r R top edge = π × D1 bottom edge = π × D2
Wider at the bottom, so the pattern’s tip sits above it and the long edge is at the bottom. Drawing not to scale.

Making it

Questions

How do I make a template for a full, pointed cone?

Enter 0 for the top diameter. The template becomes a sector of a circle whose radius is the cone’s side length.

What if my cone is wider at the bottom, like a lampshade?

Enter the measurements as they are. The template flips so the short curved edge is at the top and the long one at the bottom.

What diameters do I use for card, felt or sheet metal?

For thin paper, the outside diameters are fine. For thick card, felt or sheet metal, use the diameters measured at the middle of the material’s thickness, so the inside and outside surfaces both fit.

How do I print a cone template bigger than my paper?

Download the PDF at template size for a print shop or plotter, or with Pro print it across several Letter, Legal, A4, A3 or 13 × 19 in sheets with overlap and alignment marks.